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Saturday, January 3, 2009

What makes good Hardwood Flooring?

Sanded in place flooring will always be more even and a more finished looking. Pre-finished flooring doesn’t get sanded in place and for that reason imperfections in the sub-floor will often show through. It also normally has v-grooves or ridges so that the joints are less prominent.
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The other issue with pre-finished hardwood flooring is that it is typically not available in wider than 5” strips and the moisture content is rarely less than 8%. Our flooring is dried to 6% or less. We have seen flooring from brazil between 10-12% which is wet enough to buckle, twist and shed much of the coating in the first year. Even flooring with 8% moisture will have durability issues and movement.
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Early flooring was comprised of alternating strips between 3-8” planks to make best use of the materials. It is a very different look and it simply cannot be matched in a pre-finished product.
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They would also hand plane the rough materials while they were in place. It was always a rough, hand hewn look, charming and personalized. That can be done, however the price will be astonishingly high. Rather than $15/sq.foot it may be closer to $35/sq. foot. Finishing with sanders is far more efficient and much more quickly done.
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When you buy pre-finished flooring you don’t have control over what finish is applied. Stains and Coatings vary greatly in both performance (durability), and how they age. When it comes to price stain can be purchased for between $20-200/gallon. Verathane can vary between about $30-150/gallon as well. Factory finishes can vary wildly in which product they choose to apply. It is often lacquor which is hard, but humidity can cause imperfect finishes.
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The major difference between pre-finished and finished in place flooring is that you can create custom colors to nearly any tint and shade. From pink to green… natural is rarely the choice anymore.
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Pre-finished flooring is often small chunks between 16” and 3’ long. Twisted material is simply cut shorter and milled at the ends as well.
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Our finished in place flooring is typically between 8-12’ in length and put down by craftsmen. Working with our flooring enables patterning and borders as well as countersunk plugs. Surface screwing and installing tapered plugs adds a historical look to a floor. Alternating the species of plugs will also add character and interest as well. We can also give an antique look by just sanding lightly leaving a slightly uneven appearance to the planks. Nothing you would trip on—just an authentic type of look. Sanding happens with a large polisher rather than a drum sander.
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Speak to one of our flooring installers if you are considering solid wood floors. If you are a builder or home renovator you may wish to visit the mill and talk to Merv about improving your offerings. Typically it means buying better and building better and more often than not—increasing your profit margin.